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ITW India Private Limited, Magnaflux Division
Hyderabad, Telangana
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Fluorescent Liquid Penetrant Consumables

Penetrant inspection expertise requires process consistency and dependable products so the inspector, engineer or technician can have confidence that every defect, flaw or indication will be found. The more repeatable the inspection, the greater the level of confidence an inspector gains. Magnaflux provides NDT-pros, engineers, and technician inspectors with chemical consumable products developed and tested to maximize process reliability in flourescent penetrant inspection (FPI) and dye penetrant testing.

Click the buttons below or scroll down to find out more about the Magnaflux full range of penetrant testing products including penetrants, developers and emulsifiers, QPL SAE AMS 2644 Qualified Product List products, and ASTM E1417, ASTM E165, ISO 3452 and Pratt & Whitney certified products.

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  • Magnaflux ZL-27A PE Level 3 Post Emulsifiable Fluorescent Penetrant
  • Magnaflux ZL-27A PE Level 3 Post Emulsifiable Fluorescent Penetrant
  • Magnaflux ZL-27A PE Level 3 Post Emulsifiable Fluorescent Penetrant
Magnaflux ZL-27A PE Level 3 Post Emulsifiable Fluorescent Penetrant
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Magnaflux ZL-27A PE Level 3 Post Emulsifiable Fluorescent Penetrant

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Product Details:
Physical StateLiquid
UsageIndustrial, Laboratory
Packaging Size1Litre
Packaging TypeCan
Grade StandardTechnical Grade
Country of OriginMade in India
ZL-27ALevel 3 Post Emulsifiable Fluorescent Penetrant

Post-emulsifiable ZL-27A is a Level 3, high-sensitivity Type 1 penetrant designed for inspections which require maximum process control and reliability, such as safety-critical aerospace testing.

Since ZL-27A is not water soluble, there is minimal risk of this penetrant being removed from a fine or shallow defect through over-washing to provide the highest reliability of any penetrant inspection method.

ZL-27A has a high flash point and provides long tank life when used in open dip tanks, but this penetrant can also be applied in a variety of other ways, including electrostatic spray.

To remove surface ZL-27A penetrant before developer application, use ZE-4E Method B lipophilic emulsifier or ZR-10E Method D hydrophilic emulsifier can be used.

ZL-27A is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

Benefits

Improve indication detection

  • Clear, bright indications are easier to detect due to high UV and thermal stability – even for small flaws and discontinuities
  • Indications stand out more since background fluorescence is minimized; emulsifiers only remove surface penetrant without the risk of over-washing

Maximize penetrant inspection process control

  • Prevents over-washing since ZL-27A cannot be removed with water (unless combined with an emulsifier)
  • PE penetrant system is less susceptible to human error since only surface penetrant is removed in the final rinse stage

Wide range of inspections

  • Inspect a wide range of high-value components without fear of corrosion or specification non-conformance
  • Meets all major industry and NDT specification requirements, including Aerospace Prime and OEM specs, AMS 2644 and ISO 3452
Features
  • Level 3 high sensitivity
  • Post emulsifiable
  • Bright indications
  • Resists over-washing or over-removal
  • High flash point
  • Wide range of application methods
  • Low odor
  • Very low toxicity
  • Alloy compatibility
  • High thermal resistance
  • High UV stability
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney

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Magnaflux ZL-60D Level 2 Water Washable Fluorescent Penetrant
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Magnaflux ZL-60D Level 2 Water Washable Fluorescent Penetrant

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Product Details:
FormWater Washable Fluorescent Penetrant
BrandMagnaflux
Packaging Type20 Litre and 205 Litre
Packaging Size1 Kg
Usage/ApplicationIdeal ApplicationAerospace alloys, Aluminum, Castings, Extrusions, Forgings, Machined components, Ni
Is It Eco FriendlyYes
Country of OriginMade in India
NDT TypeFluorescent Penetrant Testing
Penetrant TypeType 1
Fluorescent Penetrant SensitivityLevel 2 - Medium Sensitivity
Penetrant MethodsMethod A, Method C
Removal TypeWater Washable
Required EquipmentUV light source
ApplicationsAerospace alloys, Aluminum, Castings, Extrusions, Forgings, Machined components, Nickel
ZL-60DLevel 2 Water Washable Fluorescent Penetrant

Developed for testing rough machined surfaces, ZL-60D fluorescent water-removeable penetrant is ideal for finding indications in castings, forgings, extrusions and rough surfaces.

This medium-sensitivity penetrant washes off parts quickly and easily, leaving less fluorescent background – even on rough surface – for clearer indications and better inspection reliability.

ZL-60D is one of the most versatile “work-horse” penetrants, customers can use this one penetrant for a wide range of applications on a range of parts to find many different types of defects, including cracks, seams, laps, cold shuts, laminations and porosity.

Broad specification compliance further increase this penetrants flexibility. ZL-60D has excellent alloy compatibility and is safe to use on most engineering and aerospace materials, including aluminum, steel, nickel and titanium.

ZL-60D is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

Recommended developers are ZP-4B dry powder, SKD-S2 or ZP-9F solvent-based or ZP-5B water based.

Benefits

Improve indication detection

  • Makes indications stand out more by easily washing excess penetrant off with water
  • Reduces background fluorescence, even on rough surfaces

Maximize application versatility

  • Ideal for an extensive variety of part types due to Level 2 sensitivity
  • Use with various applicators, choose the sprayer that works best for your application
  • Universal specification conformance and fast, even surface wetting

Affordable performance

  • Drives value at each step of the inspection process
  • Quickly apply penetrant with high surface wetting
  • Easily wash off with water
  • Use less penetrant over time because of lower drag-out and slower evaporation
Features
  • Bright, high-contrast indications
  • Good removability
  • Excellent rough surface washability
  • Water washable
  • Level 2 medium sensitivity
  • High flash point
  • Very low odor
  • Better surface wetting
  • Alloy compatibility
  • High thermal resistance
  • High UV stability
  • Very low toxicity
  • Low volatility
  • Optimized capillary action
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney

Additional Information:
  • Packaging Details: 1 ltr and 20 ltr
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Zyglo ZP-4B Dry Powder
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Zyglo ZP-4B Dry Powder

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Product Details:
FormPowder
Size1 Kg, 5 Kg
Part NoF02015 , F02016
Packaging Type1 KG
NDT TypeFluorescent Penetrant Testing, Visible Penetrant Testing
Penetrant TypeType 1, Type 2
Developer FormForm a
ZP-4BDry Powder Developer

ZP-4B is a free flowing, white, fluffy powder used as a high sensitivity dry powder developer for penetrant inspection. It is supplied ready to use and forms a thin film on parts which enables it to enhance indications of ultra-fine discontinuities.

ZP-4B is listed on the QPL SAE AMS 2644 Qualified Product List and is approved for use by Pratt & Whitney.

Benefits
  • Even, thin developer coverage
  • Enhances visibility of ultra-fine discontinuities
  • Can be used with various applicators
  • QPL SAE AMS 2644 Qualified Product List
  • Approved for use by Pratt & Whitney

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