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ITW India Private Limited, Magnaflux Division


MPI Equipment

Prominent & Leading Manufacturer from Hyderabad, we offer mag kit, mobile power packs, portable power pack, multi directional stationary power pack, csv series stationary power pack and sb series demagnetisation unit.

Mag Kit

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Mag Kit
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Product Details:
Overall Dimensions 50 1/2" L x 20 1/2" W x 50 1/4" H
Table Height 36" (91.4 cm)
Coil Diameter 11" I.D. (28.0 cm)
Max Part Length 39" (99 cm)
Max Part Weight 350 lbs. (159 kg)
Mag Kit Weight 300 lbs. (136 kg)

The Magnaflux Mag Kit offers a modular magnetic particle system that allows lower volume NDT users to tailor a fully operational bench unit to their personal application needs by adding only the components that they currently require.

Our scalable Mag Kit system allows lower volume NDT users to tailor a fully operational bench unit to their precise application needs by adding only those components they currently require.

Using a portable power pack as a power supply, the Mag Kit is economical, easy to operate alternative to more expensive, higher volume bench units when volume processing is not required. It provides the same of level test dependability in a lower volume, lower cost equipment package.

MAG KIT

The Magnaflux® Mag Kit is a modular magnetic particle inspection system that allows lower volume NDT users to tailor a fully operational bench unit to their personal application needs by adding only the components that they currently require. Using a portable power pack as a power supply, the Mag Kit is economical, easy to operate alternative to more expensive, higher volume bench units when volume processing is not required. It provides the same level of inspection dependability in a lower volume, lower cost equipment package.

BENEFITS

  • Economical
  • Modular to fit your needs
  • Portable Power Pack is the power source
  • Detects flaws in any direction
  • Easy to operate

OPTIONAL FEATURES

 

  • Purchase the base unit (bench, headstock, tailstock and coil) if you already have a Portable Power Pack
  • Buy the base unit and Portable Power Pack
  • Specify recirculating pump spray system in the original purchase or add it later (not needed if you plant to use aerosols)
  • Switch the magnetizing current easily from head/tail to coil by changing two plug in cable connections
  • Handle remote inspections of large, heavy parts with the same Portable Power Pack , Cables and Prods
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Mobile Power Packs

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Mobile Power Packs
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Product Details:
BrandMagnaflux
Output3000 amps AC
Dimensions: 46"L x 23"W x 39"H
Weight780 lbs.
Available Voltages380, 415, 460, 575, 50 or 60 hertz
PhaseSingle Phase
Cycle 7% Duty Cycle

The Magnaflux M-Series Mobile Power Pack facilitates testing of large and abnormally heavy parts.Magnaflux understands some parts cannot be moved so the magnetizing station needs to be brought to the part. The M Series offers a solution by providing an adaptable mobile unit. These units feature AC or Half Wave DC output. Output rating is based on Load Specified.

M-2030

STANDARD FEATURES

Exterior:

  • Digital Meter Display
  • Two Bus Bars for Connection
  • Push button Switch for AC output
  • Push button Switch for HWDC output
  • Infinitely variable current control
  • Two (2) fixed heavy-duty casters
  • Two (2) swivel casters with locks
  • Lift hooks for extra unit mobility
  • 115 Volt Convenience Outlet (10 amp)

Interior:

  • Thermal Overload for circuitry protection
  • PLC Circuitry for extra reliability
  • Secondary Current Control
  • Flow through cooling for heat dissipation
  • Solid State Switching (AC to HWDC)

STANDARD FEATURES

Exterior:

  • Digital Meter Display
  • Two Bus Bars for Connection
  • Push button Switch for AC output
  • Push button Switch for HWDC output
  • Push button Switch for Mag - Momentary – magnetizes as long as button is pushed
  • Push button Switch for Demag - One touch auto cycle and switches to decaying AC automatically
  • Push button Switch for power on/off
  • Push button Switch for pulse - 1.5 sec on, 3 sec off for 30 sec
  • Infinitely variable current control
  • Two (2) fixed heavy-duty casters
  • Two (2) swivel casters with locks
  • Lift brackets for extra unit mobility
  • 115 Volt Convenience Outlet (10 amp)

Interior:

  • Thermal Overload for circuitry protection
  • PLC Circuitry for extra reliability
  • Secondary Current Control
  • Flow through cooling for heat dissipation
  • Solid State Switching (AC to HWDC)

SPECIFICATIONS

  • Output: 4000 amps AC and HWDC magnetizing current
  • Output rated with 30’ of 4/0 cable
  • Dimensions: 46” L x 23” W x 39” H
  • Weight: 780 lbs.
  • Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, single phase power
  • 7% Duty Cycle (maximum output with 1/2 minute ON time)

M-2060

STANDARD FEATURES
Exterior:

  • Digital Meter Display
  • Two Bus Bars for Connection
  • Push button Switch for AC output
  • Push button Switch for HWDC output
  • Push button Switch for Mag - Momentary – magnetizes as long as button is pushed
  • Push button Switch for Demag - One touch auto cycle and switches to decaying AC automatically
  • Push button Switch for power on/off

Interior:

  • Thermal Overload for circuitry protection
  • PLC Circuitry for extra reliability
  • Secondary Current Control
  • Flow through cooling for heat dissipation
  • Solid State Switching (AC to HWDC)

SPECIFICATIONS

  • Output: 6000 amps AC and HWDC magnetizing current
  • Output rated with two 30’ of 4/0 cables ran in parallel
  • Dimensions: 46” L x 23” W x 39” H
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Portable Power Pack

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Portable Power Pack
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Product Details:
Output1500 amps, AC
Length22" (55.9 cm)
Width9.5" (24.1 cm)
Height9.5" (24.1 cm)
Available Voltages230,460, 50 or 60 Hertz; single phase power
Line Current42 amps
Maximum Duty Cycle2 minutes
Unit Weight93 lbs (42.2 kg)

Portable Power Packs are convenient and economical inspection units that are used in a wide range of magnetic particle applications that require only moderate power. The Magnaflux Portable Power Packs are ideal for large or heavy parts, in-service mobile equipment, or job-site welds.

  • Find surface defects with AC current; switch cable connection to half wave DC (HWDC) for near-surface flaws
  • Locate defects in any direction using prods, central conductor, coil (wrap part with 3-5 turns of cable)
  • Infinitely variable current control
  • Demagnetize your parts in AC mode by slowly turning the current dial to zero
  • Built-in automatic-reset circuit breaker
  • May be used as the main power source for the Magnaflux MAG Kit modular bench inspection system
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Multi Directional Stationary Power Pack

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Multi Directional Stationary Power Pack
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Product Details:
BrandMagnaflux
Current 3000 amp FWDC/HWDC or 2500 amp
Foot Print 60" (153 cm) X31" (79 cm)
Available Voltages230, 380, 415, 460, 575, 50 or 60 hertz
Duty Cycle 0.5 seconds on, 10 Seconds

The CMD is the Multi-Directional stationary power pack. This unit can easily be integrated with custom handling equipment or used to update old wet horizontal
units. The CMD Stationary Power Pack can come with 2 or 3 outputs. Many of the benefits found on the MD Wet Horizontal Unit apply to this CMD Stationary
Power Pack as well.

CMD-2030
STANDARD FEATURES
Exterior:
  • Color Touch Screen Interface
  • Visual/audible current assurance alarms w/ log
  • Two Large, Digital Ammeter Displays
  • Independent X, Y, Output Current Type Selection
  • Daily Reminder Alarms - UV Light, White Light, Bath Concentration
  • 50 customer programmable recipes
  • Automatic piece parts counter

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • Modular digital solid state circuitry
CMD-2060
STANDARD FEATURES

Exterior:
  • Color Touch Screen Interface
  • Visual/audible current assurance alarms with alarm log
  • Two Large, easy to read Digital Ammeter Displays
  • Independent X, Y, Output Current Type Selection
  • Daily Reminder Alarms - UV Light, White Light, Bath Concentration
  • 50 customer programmable recipes
  • Automatic piece parts counter

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • Modular digital solid state circuitry

SPECIFICATIONS

  • 6000 amp FWDC/HWDC or 5000 amp AC multidirectional output; current capability
  • Multidirectional power supply - Two Outputs
  • Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of 5 seconds)
  • All Ratings based on 30 Feet of double 4/0 Cable
  • Two Independently variable current controls
  • Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three phase power
  • 60” (153 cm) x 31” (79 cm) Foot Print, allow 24”(61 cm) per side for ventilation
  • Rapid Reversing FWDC or decaying AC Demagnetization
CMD3-2060
SPECIFICATIONS
Exterior:
  • Color Touch Screen Interface
  • Visual/audible current assurance alarms with alarm log
  • Three Large, easy to read Digital Ammeter Displays
  • Independent X, Y and Z Output Current Type Selection
  • Daily Reminder Alarms - UV Light, White Light, Bath Concentration
  • 50 customer programmable recipes
  • Automatic piece parts counter

SPECIFICATIONS

  • 6000 amp FWDC/HWDC or 5000 amp AC multidirectional output; current capability
  • Multidirectional power supply - Three outputs
  • Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of 5 seconds)
  • All Ratings based on 30 Feet of double 4/0 Cable
  • Three Independently variable current controls
  • Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three phase power
  • 60” (153 cm) x 31” (79 cm) Foot Print, allow 24”(61 cm) per side for ventilation
  • Rapid Reversing FWDC or decaying AC Demagnetization
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CSV Series Stationary Power Pack

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CSV Series Stationary Power Pack
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Product Details:
BrandMagnaflux
Output 15,000 amp
Current Cycle 0.5 seconds
Available Voltages 380, 415, 460, 575, 50 or 60 hertz
Phase Three Phase

CVS-SERIES Magnaflux understands some parts will not lend themselves to traditional units. Some of these parts are too large, some need special handling, and some are better processed dry. The Magnaflux Stationary Power Pack Series (CSV, CMD, and CD Power Packs) offers a solution to the parts that are too large for normal systems. Three independent outputs help to speed up processing time, and a pulse feature allows development of larger areas. These units feature 3 phase rectified to FWDC output.

CSV-10

STANDARD FEATURES
Exterior:
  • Three Independent Current Controls
  • One to Four Pulses selectable (to develop larger areas)
  • One to Four Cycles (to rotate through the multiple vector output)
  • Current Assurance Indicators
  • Three Large, easy to read Digital Ammeter Displays
  • Remote Mag Receptacle (Use with ZB-100FMB)
  • 115 Volt Accessory Outlet

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • RS-232 port for computer interface
  • Modular digital solid state circuitry
  • Quick Break Circuitry

SPECIFICATIONS

  • 10,000 amp three phase rectified to FWDC output
  • Three Independent Bus Bar Outputs
  • Reversing DC Demag-Ultra Low Frequency (Output 1 only)
  • Current capability rated using 30 feet of 1,000 kcmil cable.
  • Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with maximum of 2 seconds)
  • Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three phase power
OPTIONAL FEATURES
  • Demagnetization on Outputs 2 & 3
CSV-15
STANDARD FEATURES

Exterior:
  • Three Independent Current Controls
  • One to Four Pulses selectable (to develop larger areas)
  • One to Four Cycles (to rotate through the multiple vector output)
  • Current Assurance Indicators
  • Three Large, easy to read Digital Ammeter Displays
  • Remote Mag Receptacle (Use with ZB-100FMB)
  • 115 Volt Accessory Outlet

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • RS-232 port for computer interface
  • Modular digital solid state circuitry
  • Quick Break Circuitry

SPECIFICATIONS

  • 15,000 amp three phase rectified to FWDC output
  • Three Independent Bus Bar Outputs
  • Reversing DC Demag-Ultra Low Frequency (Output 1 only)
  • Current capability rated using 30 feet of 1,000 kcmil cable.
  • Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with maximum of 2 seconds)
  • Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three phase power

CSV-20

STANDARD FEATURES

Exterior:

  • Three Independent Current Controls
  • One to Four Pulses selectable (to develop larger areas)
  • One to Four Cycles (to rotate through the multiple vector output)
  • Current Assurance Indicators
  • Three Large, easy to read Digital Ammeter Displays
  • Remote Mag Receptacle (Use with ZB-100FMB)
  • 115 Volt Accessory Outlet

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • RS-232 port for computer interface
  • Modular digital solid state circuitry
  • Quick Break Circuitry

SPECIFICATIONS

  • 20,000 amp three phase rectified to FWDC output
  • Three Independent Bus Bar Outputs
  • Reversing DC Demag-Ultra Low Frequency (Output 1 only)
  • Current capability rated using 30 feet of 1,000 kcmil cable.
  • Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with maximum of 2 seconds)
  • Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three phase power
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SB Series Demagnetisation Unit

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SB Series Demagnetisation Unit
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Product Details:
Size 76.2cm x 112.8cm x 150.6cm
Weight208.7kg
Available Voltages380, 415, 460, 575, 50 or 60 hertz
Output 12,000 Amp
Product Code SB-1416

Magnaflux demagnetization units remove any residual magnetism remaining after conducting Magnetic Partcle Inspection. Demagnetization of ferromagnetic parts and materials often requires a requisite to final finishing or to ready an item for its ultimate use.

Industrial demagnetizing is not an easy task unless an effective demagnetizing system is used. It is especially difficult when the magnetic field must be reduced to a very low level.
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S Series Demagnetisation System

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S Series Demagnetisation System
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Product Details:
Size39.4cm x 23.9cm x 36.6cm
Weight85 lb. (38.6kg)
Available Voltages:115, 230, 460, 50 or 60 hertz
Power PhaseSingle phase power
Product Code S-66 Table-Top

The S-66 (6”x 6”) and S-1212 (12”x12”) are compact table-top demagnetization systems designed for 115v, 230v and 460v at either 50 or 60-Hertz single phase. Both units are waterproof and oilproof by virtue of their plastic-impregnated glass coating. Their compact size enables them to fit into a most existing test or production systems. The base of the coil opening may be mounted flush with the work surface, using the angle support supplied, making part insertion fast and easy on the operator
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CD Stationary Power Pack

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CD Stationary Power Pack
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Product Details:
Output6,000 amp three phase rectified to FWDC output
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of 5 seconds)
Voltage 230, 380, 415, 460, 575, 50 or 60 hertz
PSIMinimum 80 PSI with 5 SCFM capability

The CD Stationary Power Pack units are power pack versions of our wet horizontal units
  • Current Assurance Indicator
  • Large, easy to read Digital Ammeter Display
  • Sturdy Flat top, use as a convenient work surface
  • Ergonomic Display and Control Panel
  • Remote Mag Receptacle (Use with ZB-100FMB)
  • Dual 115 volt Accessory Outlets

Interior:

  • PLC control advanced technology; reduce components and increase reliability
  • Modular digital solid state circuitry
  • Quick Break Circuitry
  • Liquid Resistant panels allow ventilation while inhibiting fluid intrusion
Product Range:- 

CD-2100
Exterior:

  • Current Assurance Indicator

  • Large, easy to read Digital Ammeter Display

  • Sturdy Flat top, use as a convenient work surface

  • Ergonomic Display and Control Panel

  • Remote Mag Receptacle (Use with ZB-100FMB)

  • Dual 115 volt Accessory Outlets

Interior:

  • PLC control advanced technology; reduce components and increase reliability

  • Modular digital solid state circuitry

  • Quick Break Circuitry

  • Liquid Resistant panels, allow ventilation while inhibiting fluid intrusion

SPECIFICATIONS

  • 10,000 amp three phase rectified to FWDC output

  • Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with Maximum of 5 seconds)

  • Ultra Low Frequency reversing DC Demagnetization

  • Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, three phase power

  • Minimum 80 PSI with 5 SCFM capability

  • 60” (153 cm) x 31” (79 cm) Foot Print, allow 24” (61 cm) per side for ventilation

  • Pulsed Output (1/2 sec ON – 1 sec OFF for 10 cycles)

OPTIONAL FEATURES

  • NRTL Certification to CSA C22.2 No. 61010-1


CD-2100HV

Exterior:

  • Current Assurance Indicator

  • Large, easy to read Digital Ammeter Display

  • Sturdy Flat top, use as a convenient work surface

  • Ergonomic Display and Control Panel

  • Remote Mag Receptacle (Use with ZB-100FMB)

  • Dual 115 volt Accessory Outlets

Interior:

  • PLC control advanced technology; reduce components and increase reliability

  • Modular digital solid state circuitry

  • Quick Break Circuitry

  • Liquid Resistant panels, allow ventilation while inhibiting fluid intrusion

SPECIFICATIONS

  • 10,000 amp three phase FWDC current output

  • Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of 5 seconds)

  • Ultra Low Frequency reversing DC Demagnetization

  • Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, three phase power

  • Minimum 80 PSI with 5 SCFM capability

  • 60” (153 cm) x 31” (79 cm) Foot Print, allow 24” (61 cm) per side for ventilation

  • Pulsed Output (1/2 sec ON – 1 sec OFF for 10 cycles)

OPTIONAL FEATURES

  • NRTL Certification to CSA C22.2 No. 61010-1

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A-Series Wet Bench Unit

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A-Series Wet Bench Unit
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Product Details:
Tank Fluid Capacity122 Liter
Brand Magnaflux
Capability 80 PSI with 5 SCFM
Current 4000 amp

We are one of the leading manufacturers of A-Series Wet Bench Unit. 
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Inspection Hoods

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Inspection Hoods
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Product Details:
Closed Dimension 89" x 63" x 90"
Open Dimension 89" x 41" x 122"
Temperature 40 F to 125 F
Brand Magnaflux

Magnaflux has worked hard to create a very functional inspection environment while keeping operator comfort and convenience in mind.

Our durable equipment hood or curtains are used to darken the inspection area to levels well below the common standards. The easy access to the unit is improved by the front "theater style" curtain mechanism. The same front curtain can be folded in half and hung to allow better ventilation in warmer environments.

Features:-
  • ZB-100F Black Light with Quick Mount Design
  • Theater Style - Easy Access Front Curtain
  • Adjustable Length Curtain
  • White Light and Ventilation Fan
  • Flame Resistant Curtains
  • White Light Control from Operator Interface
  • Fan On/Off Switch on Operator Interface
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D-Series Magnetic Particle Inspection Equipment

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D-Series Magnetic Particle Inspection Equipment
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Product Details:
Maximum Clamping Length 54 in / 137 cm
Coil Inside Diameter 12 in / 30 cm
Brand Magnaflux

The D-Series (3 Phase Unit) is our most powerful standard wet bench unit. It offers maximum magnetization for finding surface and sub-surface defects while using minimal power. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal

D-2060
STANDARD FEATURES

Exterior:
  • Innovative pump system for fluid delivery, agitation with easy maintenance access
  • Push bar design for easy activation
  • Current assurance indicator for magnetic current flow
  • Large, easy to read Digital Ammeter
Interior:
  • Microprocessor control advanced technology; reduce components and increase reliability
  • Quick break on Coil Circuit
  • RS-232 port for computer interface

SPECIFICATIONS

  • 6000 amp 3Phase FWDC magnetizing current capability at contacts
  • Ultra Low Frequency reversing DC Demagnetization
  • Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of 5 seconds)
  • 54 inch (137 cm) headstock/tailstock capacity

OPTIONAL FEATURES

  • Coil of 16” ID with raising blocks (in lieu of the 12” ID coil)
  • Coil of 20” ID with raising blocks (in lieu of the 12” ID coil)

Configure Unit for 102” Part Capacity-

  • Recommended 32 Gallon (122 Liter) Tank Fluid Capacity
  • 136” (346 cm) x 41” (104 cm) Foot Print, allow 24” (61 cm) per side for ventilation

Configure Unit for 146” Part Capacity

  • Recommended 55 Gallon (209 Liter) Tank Fluid Capacity
  • 180” (458 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per side for ventilation

D-2100

STANDARD FEATURES

Exterior:

  • Independent Contact and Coil Current Controls
  • 16 inch (41 cm) diameter coil
  • Footswitch-activates pneumatic headstock

Interior:

  • Quick break on coil circuit
  • Liquid Resistant panels allow ventilation while inhibiting fluid intrusion

SPECIFICATIONS:

  • Recommended 20 Gallon (75 Liter) Tank Fluid Capacity
  • Minimum 80 PSI with 5 SCFM capability
  • 89” (224 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per side for ventilation

OPTIONAL FEATURES

  • MOD 4 AC magnetization/demagnetization 4,000 Amps of AC current
  • NRTL Certification to CSA C22.2 No. 61010-1
  • Dual Palm Button

D-2100XLA

Standard Features:

  • Innovative pump system for fluid delivery, agitation with easy maintenance access
  • Push bar design for easy activation
  • Current assurance indicator for magnetic current flow
  • Large, easy to read Digital Ammeter


D-2100XL5

Standard Features:

  • Independent Contact and Coils Current Controls
  • Foot-switch-activated pneumatic headstock
  • Adjustable tailstock with crank

Warranty:

    • One (1) year warranty covering parts and labor
    • Five (5) year warranty covering Frame and Tank
    • World Wide network of Authorized Magnaflux Service Centers
    • 190 Distributors World Wide
    • 21 Authorized Magnaflux Service Centers World Wide
    • Designed, Fabricated, and Assembled in the United States
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ITW India Private Limited, Magnaflux Division
Ramu Dosapati (General Manager)
Plot No. 51, 52, 207 & 208, Phase 2, IDA, APIIC Pashamylaram, Medak, 35 KM From Hyderabad,
Hyderabad - 502307, Telangana, India
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